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Category · Rigid box equipment

Round Box Machines: Flat Type

Short answer

Flat-edge round rigid boxes are built from a bent greyboard wall. The HF-500C bends the wall, the HF-500A wraps the cover paper, the HF-480 folds the paper in and the HF-530 presses the lining, for boxes up to 500 mm in diameter.

Overview

A round box built from a bent wall.

A flat-edge round rigid box is not made from a tube. Its wall is a strip of greyboard bent into a ring, then wrapped in cover paper in the same way as a square rigid box. Flower boxes, hat boxes and round gift boxes up to 500 mm across are made like this.

The four machines follow the process in order. The HF-500C hot-presses the greyboard strip into a ring. The HF-500A wraps the cover paper around the wall. The HF-480 folds the paper over the rim and into the box. The HF-530 presses the lining against the inside wall to remove air bubbles.

4 models

What each machine does.

Compare models side by side.

4 models · figures from each data sheet

Round Box Machines: Flat Type: size range, speed, accuracy and power of each model.
Parameter
HF-500C Round Box Cardboard Bending Machine
HF-500C
HF-500A Round Box Labeling Machine (Servo)
HF-500A
HF-480 Round Box Paper Folding Machine (Servo)
HF-480
HF-530 Round Box Inner Bubble Pressing Machine
HF-530
TypeSemi-automaticSemi-automaticSemi-automaticSemi-automatic
Largest job120–500 mm · inner diameter60–500 mm · inner diameter60–480 mm · inner diameter60–500 mm · inner diameter
Smallest job20–450 mm · height20–280 mm · height20–250 mm · height20–280 mm · height
Speed3–5 pcs/min · production speed300–500 pcs/hour; spliced boxes 120–180 pcs/hour · production speed300–500 pcs/hour · production speed10 pcs/min · production speed
Accuracy—±0.2–0.5 mm · registration error±0.2–0.5 mm · registration error—
Power—2 kW · power600 W · power—

How to choose

5 things to settle first.

  1. 01

    Diameter

    The HF-500A, HF-480 and HF-530 take inner diameters from 60 mm, up to 500 mm (480 mm on the HF-480). The HF-500C wall bender starts at 120 mm.

  2. 02

    Height

    20–450 mm on the HF-500C, 20–280 mm on the HF-500A and HF-530, and 20–250 mm on the HF-480.

  3. 03

    Changing size

    The HF-500C needs no mould and changes diameter in 5–10 minutes. The HF-500A uses a plastic mould and takes about 30 minutes to adjust, as does the HF-480.

  4. 04

    Speed of each step

    Wall bending runs 3–5 pcs/min. Wrapping and folding in each run 300–500 pcs/hour, and lining pressing 10 pcs/min.

  5. 05

    Shapes other than round

    The HF-500A also wraps oval, D-shaped and racetrack-shaped boxes, and square or triangular boxes with rounded corners.

Installation

What the plant has to provide.

Figures from each specification sheet. A dash means the sheet does not state it.
Round Box Machines: Flat Type: voltage, power, compressed air, weight and footprint of each model.
ModelPowerCompressed airWeightFootprint (L × W × H)
HF-500C——80 kg750 × 600 × 1100 mm
HF-500A2 kW0.6–0.8 MPa345 kg1600 × 950 × 1890 mm
HF-480600 W0.3 MPa263 kg1200 × 900 × 2500 mm
HF-530——80 kg650 × 830 × 1040 mm

Applications

Products named in the data sheets.

FAQ

Which machines are in the HORFON round box machines: flat type range?

4 machines: HF-500C Round Box Cardboard Bending Machine; HF-500A Round Box Labeling Machine (Servo); HF-480 Round Box Paper Folding Machine (Servo); HF-530 Round Box Inner Bubble Pressing Machine.

Which box shapes can the HF-500A wrap?

Round, spliced round, oval, semi-round and D-shaped, racetrack-shaped, and square or triangular boxes with rounded corners.

What diameter of round box can these machines make?

Inner diameters from 60 to 500 mm on the HF-500A and HF-530, 60 to 480 mm on the HF-480, and 120 to 500 mm on the HF-500C wall bender.

Does bending the wall need a mould?

No. The HF-500C hot-presses 1–2 mm greyboard into a ring without a mould, and changing diameter takes 5–10 minutes.

How fast is a round box line?

The HF-500A wraps and the HF-480 folds in 300–500 boxes per hour each. Wall bending on the HF-500C runs 3–5 pieces per minute and lining pressing on the HF-530 10 per minute.

Enquiry

Send us your box. We’ll pick the configuration.

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