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Box types

Six box types, each with its line.

Short answer

Rigid box machinery is chosen by the structure of the box. HORFON groups it into six box types: collapsible rigid box, lid-and-base rigid box, book-style and magnetic box, drawer box (slipcase), round box and paper tube and paper card box. Each has its own process, from 3 steps to 7, and its own set of machines.

Compared

Six box types side by side.

The six box types: what each is built from, and the steps and machines that make it.
Box typeBuilt fromStepsMachines
Collapsible rigid box
  • Hardcover case: greyboard (cardboard) wrapped in fancy paper
  • Side wings: wing cardboard and triangle cardboard, wrapped and creased so they fold
  • Closure: usually magnets and iron sheets set into the boards
5HF-1300HF-1200HF-550HF-1050HF-900HF-8020HF-800DHF-1150
Lid-and-base rigid box
  • Base: greyboard (cardboard) wrapped in fancy paper
  • Lid: the same construction, slightly larger
6HF-1300HF-1200HF-500HF-40HF-850AHF-1050HF-450
Book-style and magnetic box
  • Hardcover case: two or more greyboard panels wrapped in cover paper
  • Inner box: a wrapped greyboard tray
  • Closure: a magnet and an iron sheet set into the case boards
6HF-1300HF-1200HF-7090ZKHF-600BHF-600AHF-550HF-1050HF-850AHF-900HF-500HF-450HF-600HF-8288HF-808
Drawer box (slipcase)
  • One V-grooved greyboard blank wrapped in cover paper, folded into a deep, narrow box
3HF-1200HF-320HF-320A
Round box and paper tube
  • Flat-edge type: bent greyboard wall, cover paper, lining and a flat base
  • Curled-edge type: paper tube, printed label, curled rim and pressed-in lid or base
7HF-500CHF-500AHF-480HF-530HF-500BHF-440HF-100
Paper card box
  • One die-cut card blank per lid, base or tray
3HF-1100HF-4350HF-3250HF-650HF-FA500HF-30Pro

Shared machines

Machines used for more than one box type.

If you make several box types, these are the machines one investment covers.
Machines that appear in the process of two or more box types.
MachineBox types it is used for
HF-1200 · Automatic V Grooving MachineCollapsible rigid box, Lid-and-base rigid box, Book-style and magnetic box, Drawer box (slipcase)
HF-1300 · Automatic Cardboard Slitting MachineCollapsible rigid box, Lid-and-base rigid box, Book-style and magnetic box
HF-1050 · Automatic Visual Positioning Machine for Rigid Box and HardcoverCollapsible rigid box, Lid-and-base rigid box, Book-style and magnetic box
HF-550 · Automatic Case Making MachineCollapsible rigid box, Book-style and magnetic box
HF-900 · Automatic Hardcover Four Side Wrapping MachineCollapsible rigid box, Book-style and magnetic box
HF-500 · Automatic Rigid Box Corner Pasting MachineLid-and-base rigid box, Book-style and magnetic box
HF-850A · Automatic Paper Gluing MachineLid-and-base rigid box, Book-style and magnetic box
HF-450 · Automatic Rigid Box Forming MachineLid-and-base rigid box, Book-style and magnetic box

FAQ

What box types can HORFON machines make?

Six: collapsible rigid box, lid-and-base rigid box, book-style and magnetic box, drawer box (slipcase), round box and paper tube and paper card box. Each box type page lists the process steps, the machine for each step and the ways to equip the line.

Which box type needs the fewest machines?

The drawer box (slipcase): 3 steps and 3 machines (HF-1200, HF-320 and HF-320A). The book-style and magnetic box involves the most, 14 machines across 6 steps, because the case, the inner box and the closure are made separately and then joined.

Can one line make more than one box type?

Partly. 8 machines are used for more than one box type, for example the HF-1200 (4 box types), the HF-1300 (3 box types) and the HF-1050 (3 box types). The HF-1050 positioning line handles both rigid box shells and hardcover case boards. The forming, wrapping and assembly steps are specific to each structure.

What is the difference between a rigid box and a paper card box?

A rigid box is a greyboard shell wrapped in printed or specialty paper, made by grooving, corner taping, gluing, positioning and wrapping. A paper card box is formed from a single die-cut blank of 210–350 g card, with no greyboard and no wrapping, on the HF-4350 or HF-3250.

Which rigid box ships flat?

The collapsible rigid box. Its side wings fold inward on triangle plates, so it is delivered flat and folded up by the packer. The HF-8020 or HF-800D wraps the wings and the HF-1150 assembles the box at 15–20 pieces per minute.

My box is not one of these six. What then?

Send a drawing or a sample. Several machines handle special shapes: the HF-500A wraps oval, D-shaped and racetrack-shaped boxes, the HF-320A takes hexagonal and octagonal boxes with extra parts, and the HF-600 sprays glue along round and special-shaped outlines.

Guides

Enquiry

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